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Everything Dirt Bike
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Kawasaki
04' KX100 Rebuild
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<blockquote data-quote="D8K" data-source="post: 40531" data-attributes="member: 648"><p>I found an 04' KX100 in my creek, the motor wasn't locked up so I decided to fix it. I got the motor to run for a little bit after I bought an older carburetor from a 1990's KX100. Since the motor had low compression I decided to ATLEAST buy some OEM rings and piston for the bike, but once I took off the cylinder I immediately saw abnormal wear on the cylinder wall above the exhaust port. The chasis is in overall good shape besides a bent muffler and broke plastics on the right side of the bike due to being thrown off a bridge and into my creek <img src="https://www.dirtbikeaddicts.com/static/images/smilies/smirk.gif" class="smilie" loading="lazy" alt=":smirk:" title="Smirk :smirk:" data-shortname=":smirk:" /> </p><p> </p><p>I'm praying that I can keep this rebuild under $600 so I can make a little money. Also, I have some parts from me old KX85 so that should help a BUNCH. SO here's the parts list... </p><p> </p><p>Replate- $200 (plus shipping for one way)</p><p> </p><p>OEM piston & rings- $74.37</p><p> </p><p>Polisport plastics kit or a kit that comes with the restyled UFO fenders (Polisport because they come with front number plates so I don't have to waste $30 on one.) - $106.30</p><p> </p><p>ProTaper pillow top grips- $12</p><p> </p><p>And some graphics I already have picked out from ebay that come with an N-Style seat cover- $85 w/free shipping.</p><p> </p><p>Supension seals and all bearings are good <img src="https://www.dirtbikeaddicts.com/static/images/smilies/banana.gif" class="smilie" loading="lazy" alt=":banana:" title="Banana :banana:" data-shortname=":banana:" /> and I already started packing them w/waterproof BelRay grease. <img src="https://www.dirtbikeaddicts.com/static/images/smilies/thumb.gif" class="smilie" loading="lazy" alt=":thumb:" title="Thumb :thumb:" data-shortname=":thumb:" /></p><p> </p><p>So here's some pics after about a one hour tear down (Man I forgot how easy little kawi's are to work on.)</p><p> </p><p><img src="http://i830.photobucket.com/albums/zz223/dlsingleton95/IMG_0414.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p> </p><p><img src="http://i830.photobucket.com/albums/zz223/dlsingleton95/IMG_0392.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p> </p><p><img src="http://i830.photobucket.com/albums/zz223/dlsingleton95/IMG_0424.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p> </p><p><img src="http://i830.photobucket.com/albums/zz223/dlsingleton95/IMG_0427.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p> </p><p><img src="http://i830.photobucket.com/albums/zz223/dlsingleton95/IMG_0415.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p> </p><p><img src="http://i830.photobucket.com/albums/zz223/dlsingleton95/IMG_0416.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p> </p><p><img src="http://i830.photobucket.com/albums/zz223/dlsingleton95/IMG_0417.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p> </p><p><img src="http://i830.photobucket.com/albums/zz223/dlsingleton95/IMG_0418.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p> </p><p><img src="http://i830.photobucket.com/albums/zz223/dlsingleton95/IMG_0420.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p> </p><p><img src="http://i830.photobucket.com/albums/zz223/dlsingleton95/IMG_0419.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p> </p><p>Parts bought: </p><p></p><p>OEM cylinder- $275 w/free shipping from ebay</p><p></p><p>OEM plastics w/2010 graphics- $104.95 w/free shipping</p><p></p><p>OEM piston, rings, and cir-clips- $70.32 w/free shipping</p><p></p><p>Tusk brake lever- $5.99 w/free shipping</p><p></p><p>ProTaper pillow top grips- $12.99 w/free shipping</p><p></p><p>Motion Pro throttle cable- $14.99 w/free shipping</p><p></p><p>I should receive the parts on 2-25-11</p><p></p><p><img src="https://www.dirtbikeaddicts.com/static/images/smilies/thumb.gif" class="smilie" loading="lazy" alt=":thumb:" title="Thumb :thumb:" data-shortname=":thumb:" /></p><p></p><p>All I need now is a 16" rear</p></blockquote><p></p>
[QUOTE="D8K, post: 40531, member: 648"] I found an 04' KX100 in my creek, the motor wasn't locked up so I decided to fix it. I got the motor to run for a little bit after I bought an older carburetor from a 1990's KX100. Since the motor had low compression I decided to ATLEAST buy some OEM rings and piston for the bike, but once I took off the cylinder I immediately saw abnormal wear on the cylinder wall above the exhaust port. The chasis is in overall good shape besides a bent muffler and broke plastics on the right side of the bike due to being thrown off a bridge and into my creek :smirk: I'm praying that I can keep this rebuild under $600 so I can make a little money. Also, I have some parts from me old KX85 so that should help a BUNCH. SO here's the parts list... Replate- $200 (plus shipping for one way) OEM piston & rings- $74.37 Polisport plastics kit or a kit that comes with the restyled UFO fenders (Polisport because they come with front number plates so I don't have to waste $30 on one.) - $106.30 ProTaper pillow top grips- $12 And some graphics I already have picked out from ebay that come with an N-Style seat cover- $85 w/free shipping. Supension seals and all bearings are good :banana: and I already started packing them w/waterproof BelRay grease. :thumb: So here's some pics after about a one hour tear down (Man I forgot how easy little kawi's are to work on.) [IMG]http://i830.photobucket.com/albums/zz223/dlsingleton95/IMG_0414.jpg[/IMG] [IMG]http://i830.photobucket.com/albums/zz223/dlsingleton95/IMG_0392.jpg[/IMG] [IMG]http://i830.photobucket.com/albums/zz223/dlsingleton95/IMG_0424.jpg[/IMG] [IMG]http://i830.photobucket.com/albums/zz223/dlsingleton95/IMG_0427.jpg[/IMG] [IMG]http://i830.photobucket.com/albums/zz223/dlsingleton95/IMG_0415.jpg[/IMG] [IMG]http://i830.photobucket.com/albums/zz223/dlsingleton95/IMG_0416.jpg[/IMG] [IMG]http://i830.photobucket.com/albums/zz223/dlsingleton95/IMG_0417.jpg[/IMG] [IMG]http://i830.photobucket.com/albums/zz223/dlsingleton95/IMG_0418.jpg[/IMG] [IMG]http://i830.photobucket.com/albums/zz223/dlsingleton95/IMG_0420.jpg[/IMG] [IMG]http://i830.photobucket.com/albums/zz223/dlsingleton95/IMG_0419.jpg[/IMG] Parts bought: OEM cylinder- $275 w/free shipping from ebay OEM plastics w/2010 graphics- $104.95 w/free shipping OEM piston, rings, and cir-clips- $70.32 w/free shipping Tusk brake lever- $5.99 w/free shipping ProTaper pillow top grips- $12.99 w/free shipping Motion Pro throttle cable- $14.99 w/free shipping I should receive the parts on 2-25-11 :thumb: All I need now is a 16" rear [/QUOTE]
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04' KX100 Rebuild
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