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Everything Dirt Bike
Make / Model Specific
Yamaha
1993 Yamaha WR500 Teardown/Overhaul
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<blockquote data-quote="SRAD97750" data-source="post: 139785" data-attributes="member: 425"><p>Well, we'll start out this updated with new part that came in the mail! A brand new RK 520X118 standard chain with clip type master link.</p><p> </p><p>[ATTACH=full]16209[/ATTACH]</p><p> </p><p> </p><p>And! Threw the crank in and seated it against it's bearing. One really good look over to ensure everything is installed and in place.</p><p>[ATTACH=full]16205[/ATTACH]</p><p> </p><p>[ATTACH=full]16206[/ATTACH]</p><p> </p><p> </p><p>Got my bolts organized clockwise from the top so I'm not fiddling with bolt lengths...</p><p>[ATTACH=full]16207[/ATTACH]</p><p> </p><p>Test fit to ensure the shift star lines up with its recesses. 1st gear was the trick!</p><p>[ATTACH=full]16208[/ATTACH]</p><p> </p><p>Applied grease to the bearings and journals for an easy installation. Slapped them case halves together!</p><p>Yes, I am liberal with the sealant. Not planning on pulling these cases again for some time.</p><p>Sealant I used is the yamabond 4 equivalent. "For rigid flanges, semi-hardening, permanent assembly, completely fuel and solvent resistant." It was even stringy like yamabond 4.</p><p>[ATTACH=full]16210[/ATTACH]</p><p> </p><p> </p><p>Squeezed out and cleaned up. Torqued the bolts to spec in the star pattern per the maintenance manual.</p><p>[ATTACH=full]16211[/ATTACH]</p><p> </p><p>[ATTACH=full]16212[/ATTACH]</p><p> </p><p>[ATTACH=full]16213[/ATTACH]</p><p> </p><p>[ATTACH=full]16214[/ATTACH]</p><p> </p><p>Everything spins freely and shifts through the gears smoothly.</p><p> </p><p>More to come!</p><p>-BIG DAN<img src="https://www.dirtbikeaddicts.com/static/images/smilies/thumb.gif" class="smilie" loading="lazy" alt=":thumb:" title="Thumb :thumb:" data-shortname=":thumb:" /></p></blockquote><p></p>
[QUOTE="SRAD97750, post: 139785, member: 425"] Well, we'll start out this updated with new part that came in the mail! A brand new RK 520X118 standard chain with clip type master link. [ATTACH=full]16209[/ATTACH] And! Threw the crank in and seated it against it's bearing. One really good look over to ensure everything is installed and in place. [ATTACH=full]16205[/ATTACH] [ATTACH=full]16206[/ATTACH] Got my bolts organized clockwise from the top so I'm not fiddling with bolt lengths... [ATTACH=full]16207[/ATTACH] Test fit to ensure the shift star lines up with its recesses. 1st gear was the trick! [ATTACH=full]16208[/ATTACH] Applied grease to the bearings and journals for an easy installation. Slapped them case halves together! Yes, I am liberal with the sealant. Not planning on pulling these cases again for some time. Sealant I used is the yamabond 4 equivalent. "For rigid flanges, semi-hardening, permanent assembly, completely fuel and solvent resistant." It was even stringy like yamabond 4. [ATTACH=full]16210[/ATTACH] Squeezed out and cleaned up. Torqued the bolts to spec in the star pattern per the maintenance manual. [ATTACH=full]16211[/ATTACH] [ATTACH=full]16212[/ATTACH] [ATTACH=full]16213[/ATTACH] [ATTACH=full]16214[/ATTACH] Everything spins freely and shifts through the gears smoothly. More to come! -BIG DAN:thumb: [/QUOTE]
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Everything Dirt Bike
Make / Model Specific
Yamaha
1993 Yamaha WR500 Teardown/Overhaul
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