A steel sleeve ( with poor heat transfer) plus a forged piston ( that expands faster than an OEM piston) plus riding before several heat cycles plus unknown ring end gap = a cold seize.
You can have that sleeved cylinder plated to help, but it still will have to be properly assembled and broken in prior to any hard riding or it will do it again.
I would do a leak test and go to a colder plug to help.
What fuel mix are you running?
What octane fuel are you using?
Was the head squish corrected for the bigger bore?
Paw Paw
Call Eric gorr. He stands behind his work 100%. However the sleeve was done elsewhere. Not a fan of steel sleeves in nikasil cylinders. Seen too many issues like dropping and spinning.
His email keeps getting hacked and I get spammed. I have had two of his bigbore 125's and they work/worked very well.
In the past he hasnt promoted 125's to 134's since it was about the same to make one a 144. but the 134 was a great way to build a legal 125 in the day that had a stronger midrange (due to the retardation of the transfers from boring). Again, yours doesnt look lean to me.
If it was mine I would treat the cylinder with muratic acid to remove the aluminum, light hone on the affected area and 600 grit wet and dry on the piston. new ring. gapped no less than the middle in acceptable range.
I don't usually use a higher oil to fuel ratio for breakin (though companies like yamaha suggest it) on my plated cylinders. I run 20-1 in my 125's constantly. Yamalube. I think if I was having the result you report I would go to a little longer warm up and the 20-1 for at least a couple of tanks. But literally, when mine are runnging clean without the choke/enrichenor I am pulling away.
We didn't talk about how old your spark plug is and looking at it may be trying to read through lots of different conditions if it was used. IE not the ten minutes of age the piston was reported to be. I think you are still looking for at least one air leak, and I would start at the crank seals. If it was mine it would be topend on, bdc and pressurized to about 10 lbs and I would be spraying soapy water everywhere two surfaces met.
I would like to see a photo of the piston on the exhaust port side. I see some heat marks on the cylinder at that point that concerns me. Was the piston drilled for lubrication at the exhaust port bridge? That bridge shows that maybe it was not.
I am not sure if the head squish could have been checked or done if all he had was the cylinder to work on.
The plug heat range you are using should be good, but you may want to try a "10" for the next first run of the engine.
Paw Paw
The exhaust side looks good.
Clean the piston, clean the cylinder, put new rings with the proper end gap, new gaskets and see how it does with a few heat cycles before riding it. It should be ok.
Paw Paw
Also what should I use to clean up the cylinder and piston?Thanks paw paw, do you know what the ring gap should be?
His email keeps getting hacked and I get spammed. I have had two of his bigbore 125's and they work/worked very well.
In the past he hasnt promoted 125's to 134's since it was about the same to make one a 144. but the 134 was a great way to build a legal 125 in the day that had a stronger midrange (due to the retardation of the transfers from boring). Again, yours doesnt look lean to me.
If it was mine I would treat the cylinder with muratic acid to remove the aluminum, light hone on the affected area and 600 grit wet and dry on the piston. new ring. gapped no less than the middle in acceptable range.
I don't usually use a higher oil to fuel ratio for breakin (though companies like yamaha suggest it) on my plated cylinders. I run 20-1 in my 125's constantly. Yamalube. I think if I was having the result you report I would go to a little longer warm up and the 20-1 for at least a couple of tanks. But literally, when mine are runnging clean without the choke/enrichenor I am pulling away.
We didn't talk about how old your spark plug is and looking at it may be trying to read through lots of different conditions if it was used. IE not the ten minutes of age the piston was reported to be. I think you are still looking for at least one air leak, and I would start at the crank seals. If it was mine it would be topend on, bdc and pressurized to about 10 lbs and I would be spraying soapy water everywhere two surfaces met.
Thanks! Going to give her another go.The info for cleaning the cylinder and piston was posted early in the thread. The ring end gap should be between .010" and .012", if memory serves me, but see what the piston paper work called for as well as what is in the service manual. A steel sleeve with a forged piston will be tricky getting the correct ring end gap as the piston expands faster than the cylinder. If manual calls for .080" then I would add a couple of thousands to that to be safe. Remember that a single ring piston rings don't last very long any way.
Paw Paw
I would like to see a photo of the piston on the exhaust port side. I see some heat marks on the cylinder at that point that concerns me. Was the piston drilled for lubrication at the exhaust port bridge? That bridge shows that maybe it was not.
I am not sure if the head squish could have been checked or done if all he had was the cylinder to work on.
The plug heat range you are using should be good, but you may want to try a "10" for the next first run of the engine.
Paw Paw